Robotleasen

End of production line

Robots for palletising

Stacking boxes or packages is repetitive and physically demanding. Compare cobots and robot arms for palletising on load, reach, stacking pattern and line integration.

Doosan P3020, a cobot designed for palletising

The application at a glance

Start with the work process

Compare the tasks below with your workplace. Capabilities vary by model, setup and supervision.

  • Supply boxes
  • Grip and stack
  • Pallet changeover
Schematic illustration of a work process. It does not depict a specific robot model.

What does this robot do?

A palletising robot picks up products at the end of a production line and places them on a pallet in a stacking pattern. A complete cell also includes the infeed conveyor, gripper, pallet position and safety provisions. The right robot depends on box weight, the number of layers required and the pace of the line.

Schematic: each drawing shows a type of robot, not a specific model.

What is this solution used for?

Stacking boxes

Picks uniform boxes off the conveyor and builds pallets in a fixed pattern.

Mixed pallets

Requires more planning and control when size and weight differ per product.

Production lines

Supports the end of a line where stacking work recurs continuously.

Packaging environments

Combines with labelling, sealing or removal when those processes are aligned.

When does automation become interesting?

Use these signals as a starting point for research, not as a guarantee of a result.

  • Many similar cartons every day
  • Employees do heavy or monotonous stacking work
  • Packaging and pallet patterns are known
  • The line rhythm is stable enough

Which approach fits the task?

Palletising cobot

Can suit moderate line speeds and varying products; payload and stacking height limit the choice.

Industrial robot

Can be interesting for high volumes or heavier boxes, with suitable cell safeguarding.

Robots for this application

Linked on the basis of the recorded application and robot type. Check the suitability for your process per model.

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Suppliers for this application

These suppliers are linked to the robot models shown. Check delivery area, integration and service directly with the supplier.

What does implementation require?

The robot choice follows from the workplace and the process. Discuss these points before comparing models.

  1. 01

    Record box weight, dimensions and required stacking height.

  2. 02

    Check line speed, infeed height and pallet change.

  3. 03

    Test the gripper on different packaging.

  4. 04

    Reserve space for safeguarding, maintenance and removal of full pallets.

Questions about end of production line

What does a palletising robot do?

It picks up products or boxes from an infeed and stacks them on a pallet in a pattern.

Can a cobot palletise boxes?

Yes, with suitable box weights, speed and stacking height. Check the capacity per model and cell.

Is a robot arm alone enough?

No. Gripper, conveyor, pallet position, software and safety are part of the total solution.

Can one installation handle different box sizes?

That is possible if the gripper and program are suitable for it. Product changes must be included in the design and test phase.

What does suitability mainly depend on?

On box weight, line rhythm, stacking pattern, space and the desired degree of changeover.

Compare solutions for your situation

Start with the task and then test model, supplier and implementation.

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